Off-Line UT Testing System

IIS Off-Line Ultrasound Testing Mill Assembly

IIS Off-Line UT Mill Assembly

The Off-­Line Ultrasonic testing system is designed for meeting most industry standards. It features:

    Industry standard Rittal cabinet arrangement compact
    Gantry configuration automated control and positioning system
    Voltage regulator and UPS cabinet climate controlled patented collision 
    avoidance & position awareness system
    Free hardware and software upgrades during warranty period
    Critical spare parts stored on site, paid for only if used.

All features are designed to maximize the productivity of your business, by minimizing the number of unnecessary features. We offer the freedom and flexibility of a custom built design without the expensive price tag.

 

 

IIS Off-Line UT - Mechanics

IIS Off-Line UT – Mechanics

Mechanics Features

Proprietary, patented collision avoidance and position awareness system that minimizes damage to the mechanics. Much of the repairs are simple enough to be performed by an employee, with no need to call an engineer.

Dual automatic encoders, ensure pipe tracking at all times. This allows for precise painting of defects and mechanics positioning.

Precision laser positioning system can automatically position mechanics. Separate paint marking signals for ID, OD and coupling channels allow for distinction to be easily made between the different types of defects. System has APC uninterruptible power supply and voltage regulator that allows for safe system sundown after losing power. This ensures settings can be returned to a safe, stand­by mode.

Transducers track individual pipes, lower and raise individually for near end to end inspection. IIS transducers allow for instant coupling acquisition since we do NOT use a water column design. Our transducer shoes are made of hardened steel and have a lifetime warranty. Sealed actuators and rollers built to withstand harsh environments. Upset end feature allows automatic testing of pipes with upset ends.

 

 

 

IIS Off-Line UT - Electronics

IIS Off-Line UT – Technology

Technology

System status is displayed on industrial HMI, highlighting the damaged areas, mill signals, and a variety of customizable status signals. Industrial­grade computers, to prolong the life of the system, and able to handle 4­16 channels. Data from the computer is transferred automatically to a processing computer (in QA office or elsewhere) to ensure no information is lost and productivity is kept high. Integration with mill database makes for more accurate data processing. Includes chemical resistant and waterproof industrial keyboard and mouse. Internal printer is available that allows easy access to copies of settings, calibrations or activity reports in field. Maintenance mode available for repairs, allowing to by­pass various signals. Fully customizable HMI screen where functions and multiple screen pages can be personalized to meet your company’s needs.

 

Across product compatibility on all IIS products. This allows for minimal spare parts to be stored on site. Transducers, transducer shoes, Transducer holders, cables and many more critical parts are interchangeable across all our products.

 

Industrial Cabinet

Rittal enclosure comes complete with air conditioning and filter, secure mill conduit connection ports, shelves, and operator customizable storage space.

Additional external industrial monitor that is placed on a heavy­duty swing arm. External mounted audible and visual alarms.

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